Chapter 10 — BOILERS AND PRESSURE VESSELS
1004.4 Minimum Capacity of Closed-Type Tank — 2025 California Mechanical Code
California Mechanical Code (Title 24, Part 4) · 2025 edition · updated 2026-10-19 · California
CBSC: official editions, supplements and errata
Italicized text is a California amendment to the model code, as printed in the official publication.
Cite as: 2025 California Mechanical Code (Title 24, Part 4) § 1004.4 · Effective January 1, 2026 · Official source: Building Standards Commission
The minimum capacity for a gravity-type hot water system expansion tank shall be in accordance with Table 1004.4(1). The minimum capacity for a forced-type hot water system expansion tank shall be in accordance with Table 1004.4(2) or Equation 1004.4(1). The minimum capacity for a diaphragmtype hot water system expansion tank shall be in accordance with Table 1004.4(2) or Equation 1004.4(2).
[Equation 1004.4(1)]
Vt (forced-type) = [(0.00041] [t] [ - 0.0466) ] [V][s]
(
P P a a
Pf Po )
[Equation 1004.4(2)]
Vt (diaphragm-type) = [(0.00041] [t] [ - 0.0466) ] [V][s]
– [P][f]
[1]
( Po )
Where:
Vt = Minimum volume of expansion tank, gallons. Vs = Volume of system, not including expansion tank, gallons.
t = Average operating temperature, °F.
Pa = Atmospheric pressure, pounds per square inch. Pf = Fill pressure, pounds per square inch. Po = Maximum operating pressure, pounds per square inch.
For SI units: 1 gallon = 3.785 L
TABLE 1004.4(1) EXPANSION TANK CAPACITIES FOR GRAVITY HOT WATER SYSTEMS [1]
| INSTALLED EQUIVALENT DIRECT RADIATION2 (square feet) |
TANK CAPACITY (gallons) |
|---|---|
Up to 350 |
18 |
Up to 450 |
21 |
Up to 650 |
24 |
Up to 900 |
30 |
Up to 1100 |
35 |
Up to 1400 |
40 |
Up to 1600 |
2 to 30 |
Up to 1800 |
2 to 30 |
Up to 2000 |
2 to 35 |
Up to 2400 |
2 to 40 |
For SI units: 1 gallon = 3.785 L, 1 square foot = 0.0929 m [2]
Notes: 1 Based on a two-pipe system with an average operating water temperature of 170°F (77°C), using cast-iron column radiation with a heat emission rate of 150 British thermal units per square foot hour [Btu/(ft [2] - h)] (473 W/m [2] ) equivalent direct radiation. 2 For systems that exceed 2400 square feet (222.9 m 2 ) of installed equivalent direct water radiation, the required capacity of the cushion tank shall be increased on the basis of 1 gallon (4 L) tank capacity per 33 square feet (3.1 m [2] ) of additional equivalent direct radiation.
TABLE 1004.4(2) EXPANSION TANK CAPACITIES FOR FORCED HOT WATER SYSTEMS [1]
| SYSTEM VOLUME2 (gallons) |
TANK CAPACITY DIAPHRAGM TYPE (gallons) |
TANK CAPACITY NON- DIAPHRAGM TYPE (gallons) |
|---|---|---|
100 |
9 | 15 |
200 |
17 | 30 |
300 |
25 | 45 |
400 |
33 | 60 |
500 |
42 | 75 |
1000 |
83 | 150 |
2000 |
165 | 300 |
For SI units: 1 gallon = 3.785 L
Notes: 1 Based on an average operating water temperature of 195°F (91°C), a fill pressure of 12 psig (83 kPa), and an operating pressure of not more than 30 psig (207 kPa). 2 Includes volume of water in boiler, radiation, and piping, not including expansion tank.
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